Timber Framers Guild logo

Past Projects

Search Online Store Resource Guide Contact Us
Building a Timbered Windmill
Dispatches from the Frontier
Photos and text by Joel McCarty

Background
May 31 Report
May 31 Part 2
May 31 Part 3
May 31 Part 4
June 1 Report
June 2 Report
Final Report

Final Report, June 2000
Kendallville, Indiana

Finally we have run out of days, and we are about to run out of sunlight. Work continues apace on all fronts, with most of the activity concentrated high above the ground landing the giant windshaft, fitting the compound rafters and all the rest.

There is a full-blown fair swirling around us on the grounds. Progress is slow, though sure and steady, providing little amusement for the crowd, mesmerized by the steam-powered sawmill a few yards away. All TFG hands are sequestered behind the safety tape provided by our museum hosts.

The windshaft raising unfolds according to plan; it rises up on the Guelph tackle without much resistance, and the shear legs are canted over (once it is high enough to clear the structure) to gently lower the object of so much obsession into its wooden bearing block.

Windshaft Windshaft raising.

We are unfazed and un-amazed at how easily the shaft turns once in place. Our real astonishment will come at dusk when we learn how easy it is to turn the entire, multi-ton structure on its wooden bearing surfaces. But other stuff has to happen, and quickly before we can get to the whetting bush.

Midwestern folks have a gift for conversation and hospitality, and that includes our charming site supervisor, 89-year-old Al Fordeck, pictured here with project leader Nancy Bernstein and TFG rep Joel McCarty. Al is good company, and gives us encouragement and, more importantly, perspective.

After much pushing and pulling and fussing and fitting, the final rafter pair slides home, followed almost immediately by the whetting bush.

While we were distracted fitting the high stuff, the fair wound down without us, and we find it strangely quiet as we finish up with the tree. Normally at this point we would head for the refreshments, but for us there remains the large and intractable problem of the shear legs, which need to be lowered to the ground without incident.

This is eventually accomplished after much discussion and rigging and re-rigging; and re-re-rigging; a protracted exercise at the end of two hot weeks, performed by conservative and weary framers, suspicious of their own remaining intellectual capacity.


Topping
Photo of the group emailed to us by Doug Olsen.

Several folks take the bait and climb a tall tower on the site for that perfect picture.





At long last, sweaty and dirty, and elated, we collect our tools and coil our ropes in the Indiana twilight, turning rapidly to welcome cool, windy darkness. Then it's back to the farmhouse for a final raucous evening of reminiscence and fabrication. Firefly constellations form at the perimeter of the campfire. Some framers are out of the shower and onto the interstate before the moon is up -- Al Wallace heading west to Colorado, and Mike Spear beating feet for Virginia. The rest of us lounge around, or prep for an early departure, as suits our natures.

First rafter pair
First rafter pair installed.



Lowering

Al, Nancy
Al, Nancy

Al, Joel
Al, Joel.

Final rafters
Installing the final rafter pair.

Bush
Attaching the whetting bush.

Rigging
Crocco, Anderson rigging.

Lowering shears
Lowering the shear legs.

View from above
line

PO Box 60, Becket, MA 01223     Phone and fax: 888-453-0879 (toll-free)

Home | About Our Site | Who We Are | Calendar | Conferences | Learn More | Workshops | FAQs | Helpful Links | Membership | Members Only | New Visitors Tour | News | Online Store | Privacy Policy | Resources | Publications | Timber Frame Forums |

Copyright © 1997-2008 Timber Framers Guild. All rights reserved. Revised 2/08.
Executive Directors
Will Beemer
MA 413-623-9926
Joel McCarty
NH 603-835-2077
line